1. Product Overview:
The off-road forklift double universal joint drive shaft is a heavy-duty power transmission component specifically designed for off-road forklifts (e.g., all-terrain forklifts, mining forklifts), suitable for rugged terrains, high-vibration environments, dusty conditions, and extreme load operations. Featuring a double universal joint structure combined with high-strength materials and dynamic compensation technology, it ensures stable power transmission to drive wheels or hydraulic systems during frequent jolts, body tilts, and heavy-load handling. It precisely compensates for shaft misalignments caused by frame twisting and suspension displacement, guaranteeing continuous and reliable power delivery while enhancing off-road forklifts' traversability and operational efficiency.
2. Product Features:
(1) Extreme Terrain Adaptability: Rated torque range: 1,500 N·m – 17,500 N·m; instantaneous impact torque capacity up to 250% of rated value, ideal for heavy-load climbing and muddy terrain operations.
(2) Ultra-Wide Angle Compensation: Dual-joint linkage compensates for multi-directional deviations, including body tilt (±30° lateral) and suspension extension/compression (±15° longitudinal), ensuring uninterrupted power transmission.
(3) Dust & Corrosion Resistance: Fully enclosed sealing design + Dacromet surface treatment protects against mining dust, salt spray, and chemical corrosion, extending service life.
(4) Lightweight & Efficient: Structural optimization and aluminum-magnesium alloy materials reduce weight by 25%–35% compared to traditional drive shafts, improving fuel efficiency and maneuverability.
(5) Smart Lubrication Management: Pre-filled with long-lasting, high-temperature grease (-45℃–120℃) and external grease fittings for quick maintenance, minimizing downtime in field operations.
3. Product Advantages:
(1) High Reliability: Passed 300,000-cycle fatigue tests and 100-hour salt spray tests, with a 40% longer lifespan than conventional products.
(2) Precision Power Transmission: Phase-angle-optimized design achieves ≥98% transmission efficiency, reducing energy loss and system heat generation.
(3) Rapid Maintenance: Modular structure allows independent replacement of bearings and seals, cutting field maintenance time by 30%.
(4) Certification Compliance: Meets ISO 9001, CE standards, and off-road vehicle industry regulations (e.g., ISO 3471).
4. Technical Parameters:
Parameter | Range |
Torque | 1,500 N·m – 17,500 N·m |
Maximum Swing Angle | 48° |
Maximum Allowable Instantaneous Impact Torque | 35,000 N·m |
Operating Temperature | -45℃ – +120℃ |
Weight Optimization | 25%–35% lighter than traditional designs |
5. Applications:
Suitable for all-terrain forklifts, mining forklifts, forestry/agricultural forklifts, and other heavy-duty vehicles.
6. Customization Options
Modular Design: Customizable length, interfaces, and materials for rapid adaptation to diverse equipment requirements.
For technical details or customized solutions, contact our engineering team for professional support!